How to Fix Broken Glass in a Window

Instructions

Things You’ll Need:

• Exterior Trim Paint
• Glass Cleaner
• Glazing Points
• Small Paintbrush
• Tape Or Liquid Masking
• Towel
• Single-edge Razor
  
• Replacement Glass
• Fast-drying Paint Primer
• Glass Cutter
  
• Long-nose Pliers
• Chisel Or Flathead Screwdriver
• Glazier's Tool Or Stiff Putty Knife
• Glazing Compound
• Silicone Or Siliconized Acrylic Caulk
• Tape Measure
• Metal straightedge, square or ruler

Replacing single-pane window glass

Step1

Remove the window sash and place it flat on a worktable to remove what's left of the glass. Lay a towel over the glass to break it and carefully wiggle out the pieces.

Step2

Remove the glazing compound on the glass perimeter. Old glazing compound may be hardened and difficult to remove, or so brittle it practically falls off. Use a glazier's tool, an old chisel or flathead screwdriver, or a putty knife to pry and scrape out the compound. Pull out any glazing points (small metal fasteners that hold the glass in place) with long-nose pliers (see A).

Step3

Brush a fast-drying paint primer on any bare wood exposed while removing the old compound. This seal prevents too-dry wood from absorbing all the glazing compound's oils.

Step4

If you need to buy glass, measure the opening it will fill, then have the store clerk cut a replacement pane 1/8 inch (3 mm) shorter and narrower than those dimensions.

Step5

If you have a piece of glass handy that requires cutting to fit, place it on a thin rug or other firm, padded surface. Lay a metal straightedge, square or ruler over the glass at the cut line and use a glass cutter to score from edge to edge with one continuous, firm stroke. Then position the scored line on the glass over the edge of a table or board. Snap the overhanging portion downward sharply to complete the cut.

Step6

For a weatherproof and watertight seal on the exterior, apply a thin bead of caulk on the frame perimeter as a setting bed before installing the glass. Alternatively, use a thin coat of glazing compound and press it into place with a putty knife.

Step7

Put the new pane in the frame, pressing just hard enough to bed it in the compound or caulk.

Step8

Place at least two glazing points on the glass with the points facing the frame along each side, about 2 inches (5 cm) in from each corner; use additional points so the maximum span between them is 8 inches (20 cm). Press the points into the wood using a glazier's tool or putty knife (see B).

Step9

Roll a handful of glazing compound between your hands until it is soft and pliable. Then roll it out on a flat surface to form a rope of 3/8-inch (1-cm) diameter and press it into the corner between the glass and the wood frame with your fingertips (see C).

Step10

Use a glazier's tool or stiff putty knife to press the compound firmly into place against the glass and the wood frame (see D). Angle and cock the tool as needed so the beveled compound fills the gap but projects above the wood when viewed from inside. Finish each side with one long continuous stroke.

Step11

Scrape off any excess compound with the same tool or knife and clean the glass carefully without disturbing the compound.

Step12

Put the sash back in and allow the glazing compound to dry for a week or more.

Step13

Paint over the glazing with exterior trim paint to seal and protect it from the weather. Mask the glass with tape or liquid masking and paint it freehand. Paint about 1/8 inch (3 mm) out onto the glass to form a watertight seal (see Tips).

Step14

Scrape off any excess paint on the glass with a single-edge razor in a holder. Try to leave the thin edge of paint on the glass to maintain the seal.

Source: Ehow.com